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I have a '04 800XLT. Spent 3 hours yesterday trying to get a stuck exhaust manifold bolt out. Three of the four are loose and will come out. The fourth is very tight. After working on it can still only get a few turns in each direction. Have been tightening and loosening hoping it will free up. Tried to put penetrating oil in, but not sure it is getting to the threads.

Any comments or ideas on where to go from here? My plan was to install waveeaters but now am thinking of putting it back together and running as is. I dont want to break the bolt and be stuck having to pull the engine.
 
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